D Series(Laser Cladding Fume Extractor)

PURE-AIR D Series laser cladding fume extractor offers high-performance metal dust filtration for aerospace, rail, and heavy industries. It captures nickel alloy fumes with 99.99% efficiency using hurricane suction and a composite filter system. Built for blade repairs and plasma cladding tasks, it ensures clean air and continuous uptime with minimal maintenance. A must-have for partners seeking reliable purification in high-end manufacturing environments.

Description

Efficient Extraction for Precision Manufacturing

The PURE-AIR D Series laser cladding fume extractor is designed for advanced industries that demand clean air and precise dust control. It targets laser and plasma cladding fumes from nickel-based alloys with extreme efficiency. Whether you operate in aerospace, rail, or wind energy, this system ensures a safe and clean environment for every repair or coating process.

We built the system with -10000Pa negative pressure suction. This hurricane-level power ensures all high-temperature dust and fumes are pulled instantly from the source. Even sticky nickel alloy particles cannot escape the airflow. Our filtration system uses a multi-stage composite filter that captures 0.3μm particles with a 99.99% success rate. Clean air output meets aerospace-grade indoor standards.

Advanced Smoke Capture Technology

The extractor begins with a high-efficiency pre-separation layer. This layer intercepts 80% of heavy metal fumes before they reach the main filter. This doubles the working life of internal filters and reduces maintenance downtime. The patented pulse cleaning system allows synchronized cartridge regeneration. This method is 350% more effective than traditional cleaning systems and extends operational efficiency.

We designed this machine as a mobile purification fortress. It includes a military-grade silent housing that reduces noise pollution on the production floor. 360° durable wheels allow fast movement across the site. You can reposition the unit in seconds to suit blade repair or coating tasks. This flexibility supports both fixed-line and mobile operations.

The AI-powered air volume compensation system adjusts airflow automatically. This ensures constant extraction strength during variable working conditions. No need for manual adjustment. You get stable performance across all cladding tasks, including uneven blade surfaces or rotating parts.

Smart, Low-Maintenance System

One person can maintain this extractor in minutes. Our fast-access module design allows core filter replacements in under 3 minutes. This reduces labor costs by up to 60% and simplifies daily upkeep. The RS-485 communication port allows seamless integration with cladding robots or CNC machines. You can link extraction directly with welding triggers for total workflow automation.

A titanium alloy vortex fan powers the unit. This high-durability component runs for over 30,000 hours without service. You get 24/7 non-stop operation for high-throughput lines. Even in dusty, high-load conditions, this fan keeps running with stable airflow.

Ideal for Demanding Industrial Applications

PURE-AIR D Series units work best in demanding industrial fields. These include aircraft engine blade repair centers, high-speed rail wheel plasma cladding workshops, and wind turbine blade coating stations. These industries require ultra-clean environments to meet safety and performance targets. This extractor helps you achieve them.

As a supplier, distributor, or integrator, this machine offers you a powerful value point. The reliability, efficiency, and intelligent control system add value to your offerings. Whether you build full production lines or supply parts to manufacturers, this extractor will enhance your client’s workflow and boost your portfolio.

Key features

  • Aircraft engine blade repair
  • Plasma cladding of high-speed railway wheels
  • Wind turbine blade coating regeneration
  • Pre-separation layer: captures 80% of high-temperature metal smoke and extends the filter life by 2 times
  • Patented pulse cleaning design: Synchronous cleaning of filter cartridges, 350% more efficient than traditional methods
  • Military-grade silent design + 360° impact-resistant casters for quick deployment of cladding production lines
  • AI air volume compensation: automatically matches suction force to adapt to blade surface repair conditions
  • Quick-release module: One person can replace the core in 3 minutes, reducing maintenance costs by 60%
  • RS-485 interface: Linked cladding robot for synchronous operation
  • Titanium alloy vortex fan: 30,000 hours maintenance-free, 7×24 hours continuous operation

Table parameters:

Application conditions Processing materials Laser Cladding: Alloy Materials.                                                                                                                                      
Working format Small workpiece / Narrow Spaces
Model    PA-D800i PA-D1600i PA-D2400i
Airflow  800m³/hr  1600m³/hr  2400m³/hr 
Pressure 10000Pa 10000Pa 10000Pa
Rated power 1.3kw 2.3kw 3.5kw
Input voltage / Frequency 90v-110v / 210-257v, 1ph, 50/60Hz
Control system PURE-AIR INTELLIGENT PURIFICATION SYSTEM (PIPS)
Air quality sensor (Optional) PM1.0 / VOC / HCL / O3 / Odor 
Filter Pre filter Flame retardant PTFE cartridge filter
Main filter H14 deeppleat filter (99.997% @0.3um)
Noise level * < 63dBA < 65dBA < 68dBA
Dimensions (W*D*H) 500*597*1296mm 670*794*1570mm  750*907*1564mm
Weight 86kg 180kg  200kg
Inlet size 100mm / 125mm 150mm 200mm
Cabinet construction Powder coated mild steel / Brushed stainless steel

* At typical operating speed testing data.